Have you ever ever noticed elegant stone countertops within the kitchen or highly machined metal parts in automobile engines? Nowadays, all the parts that require high finishing and exact slicing are created with waterjet slicing technology.
Because of the unmatchable benefits it provides, waterjet reducing is without doubt one of the most prominent reducing technology used within the fabrication industry. This is not only limited to metal fabrication but even applies to different sectors as well.
This makes professionals wonder what are the benefits of water jet reducing that make the process better than other alternatives. Additionally, there’s a frequent query- ‘Can I take advantage of waterjet chopping technology for my subsequent project?’
All these doubts and more will be answered in the information provided in this article. Let us dive into the first query first:
If we had been to say that the waterjet reducing process is better than any other cutting method, it would not be an exaggeration or an overstatement. Here are among the benefits that the waterjet slicing process has to supply:
1. Superior Edge Quality
One of many major reasons that professionals choose waterjet cutting is because of the edge quality it provides. Waterjet cutting is accomplished by hitting a really slim beam of water on the workpiece. Therefore, there are not any metal cutters grinding in opposition to our object. This leads to a clean finishing and a superior edge quality.
2. Environment friendly
Many individuals don’t know this about waterjet reducing- you may cut multiple layers of fabric at the similar time by inserting them on top of each other. This process is called stacking and it makes waterjet reducing more efficient than every other chopping method.
For example, in the period of time it would take to cut one layer of stone slab for a kitchen, you would cut six layers on a waterjet cutter. Due to this fact, the associated fee and time could be virtually one-third, making the process very efficient and economical.
3. No Thickness Limitation
Traditional chopping methods have a limitation on the thickness of fabric that you could cut. Nonetheless, in waterjet cutting, there are no such limitations. You’ll be surprised to know that in special mining applications, waterjet reducing is used to chop one hundred ft of material thickness. Check our dedicated article for more information on how thick can a waterjet cut.
4. Higher Accuracy, Low Cutting Tolerances
Cutting tolerance is the shift within the position of the slicing process from the intended cut. In easy phrases, cutting tolerance dictates how accurate (or how inaccurate) the reducing process is. The lower the tolerance, the higher the cutting accuracy.
Waterjet reducing has one of many lowest tolerances out there. A serious reason for this is that the slicing action is achieved by means of a really narrow beam of water. Another necessary reason is that waterjet chopping is a cold chopping process, so no melting away of materials takes place.
5. Multiple Cut Shapes
With waterjet reducing, you aren’t limited to reducing in straight lines. You’ll be able to create a number of cut shapes within the workpiece in addition to the standard straight-line cuts. Good waterjet cutters like the ones provided by Techniwaterjet even come with a range of complementary software with lots of totally different preloaded cut shapes.
6. Multi-axis Cutting
Besides offering completely different reduce shapes, waterjet reducing is also a multi-axis chopping method. With a very good waterjet cutter, you may cut in five completely different axes. This helps in creating intricate parts reminiscent of small elements of engines. 5-axis waterjet cutting is superior to the traditional three-axis applied sciences because of a number of benefits like flexibility, chopping speed, and less manual labor required.
7. No Heat Affected Zones
As mentioned earlier, waterjet chopping is a cold slicing methodology, so there isn’t a temperature rise in the slicing points. With temperature rise, the formation of heat-affected zones takes place the place the characteristics of the material at the minimize location change significantly.
8. Consistent Tooling
With waterjet slicing, you don’t need to change your tooling whenever you insert a new workpiece or even a new material. With a new workpiece of the identical material, you don’t even need to change any settings. For new supplies, you may adjust the settings with the software itself.
9. Material Integrity
Since waterjet reducing creates no heat-affected zone, it preserves the integrity of the material throughout the workpiece. The physical and chemical traits of the workpiece materials will be the same at the reduce location as it is elsewhere.
10. No Secondary Finishing Requirement
Waterjet chopping leaves no seen stains on the fabric and has a high finishing. Due to this fact, you do not need any secondary finishing for the workpiece.
11. Environmentally Pleasant
Waterjet chopping follows a closed-loop process the place all of the water that you use for the reducing is recycled within the process itself. The metal that is cut is strained by means of the water and sold as scrap. Subsequently, it is a really environmentally friendly process.
12. Range of Supported Materials
Waterjet cutters can minimize via virtually any materials, literally. This is quite a unique benefit of waterjet cutting. Most of the different chopping methods apply to reducing only metals. Nevertheless, waterjet cutting can cut by way of even wood, glass, or every other material.
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